HDPE Floating walkway

 

🔲HDPE Modular Floats

  • Type: Interlocking cube-type HDPE floating pontoons

  • Standard Size: 500 mm x 500 mm x 400 mm

  • Material: High-density polyethylene (HDPE), UV-stabilized and impact-resistant

  • Wall Thickness: ≥ 5 mm

  • Weight per float: ~6.5–7.5 kg

  • Load Capacity per float: 90–120 kg (distributed)

  • Color: Blue / Black / Grey (UV stabilized)

  • 🧩 Assembly & Interlocking

    • Connection Type:

      • High-strength HDPE pins and lugs or nylon bolts with locking keys

      • Interlocking teeth for tight fit and lateral stability

    • Arrangement:

      • 2m width = 4 floats across or as per requirement

      • 300m length = 600 float rows (each 0.5m) or as per requirement

      • Total ~2400 floats for full walkway

  • 🛡️ Safety Railing System

      • Material: Powder-coated galvanized steel / aluminum / HDPE railing posts

      • Railing Post Mounting:

        • Fixed into specially designed float corner inserts or railing base modules

      • Height: 1000–1100 mm from walking surface

      • Horizontal Rails: 2–3 per post; HDPE pipe or coated steel tubing or rope

      • Vertical Post Spacing: ≤ 1.5 meters

      • Optional Infill: Rope/nylon mesh/chain-link between posts for added safety

    • ⚓ Mooring & Anchoring (Optional and if required)

      • Anchoring Points: Integrated into the cube float structure or external collar-type connections

      • Anchoring Type:

        • RCC dead weights or screw anchors

        • Marine rope or HDPE chain (min. dia. 16 mm)

        • Anchor spacing: Every 10–15 meters (both sides)

      • Tensioning: Manual or spring-loaded turnbuckles to adjust tension

    • 🏗️ Loading Capacity

      • Uniformly Distributed Load (UDL):

        • Minimum 200 kg/m² (with 4-float configuration per square meter)

      • Use Case: Pedestrian foot traffic, light maintenance load

      🌊 Environmental Durability

      • HDPE: UV stabilized, anti-fade, saltwater and chemical-resistant

      • Temperature Range: -20°C to +60°C

      • Wind & Wave Tolerance:

        • Wind: Up to 100 km/h

        • Wave: Up to 0.5 m (calm to moderate waters

    • 🧰 Optional Accessories

        • Solar LED pole lights

        • Life rings / emergency ladders

        • Rubber fenders for docking edges

        • Gangway or bridge for shore access

    • 📄 Certifications

      • Floats compliant with:

        • ISO 9001:2015 (QMS)

        • HDPE conforming to ASTM D3350 or ISO 4427

        • UV Resistance per ASTM D2565

    • 📦 Packaging & Transport

      • Floats shipped deflated/stacked

      • Light, modular units allow containerized or LCV transport

      • Simple, tool-less installation on-site

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